Simulated stone may look just like the real thing, but what exactly goes into crafting such a convincing façade? Let’s take a look behind the scenes at how Simulated Keystone brings its vision to life.

The process begins with selecting only the finest raw materials. A specially formulated concrete provides the foundation, blended for maximum durability against Florida’s heat, humidity, and seasonal variations. This concrete is mixed with aggregates ensuring microscopic details like color variations and grain patterns that make each stone unique. 

An Artisanal Touch

For the final luxury-level finish, small flakes of real stone are embedded. Whether it’s granite, quartz, or marble, these natural inclusions amplify the tactile authenticity. “It’s amazing to see the materials come together,” says head craftsman Michael. “With the right proportions, you truly can’t tell the difference between our product and the real deal.”

Once the hybrid mixture achieves the ideal consistency, it’s time for molding. Each Simulated Keystone collection draws inspiration from classic architectural periods. Craftspeople hand-carve precise plaster molds of historic keystone designs. These molds enable flawless replication for flooring, pillars, walls – any project.

The prepared concrete composite is then professionally hand-poured and consolidated in the molds. “It’s a real art form to get the perfect texture and density,” explains Michael. An experienced eye ensures blemish-free casts before demolding days later.

At this stage, pieces may require careful shaping, finishing, or cleaning. Then it’s time for the painstaking silicon. Tiny cracks between each “stone” complete the distressing for the most realistic look. Only then are products deemed ready to withstand Florida’s climate for decades to come?

Between acquiring only top raw materials to the hands-on molding and crafting, Simulated Keystone spares no effort to deliver the finest faux stone products. Their attention to authentic details through traditional techniques proves that quality trumps quantity in creating durable, elegant designs.

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